- Due to continuous improvement, specifications are subject to change without prior notice,
- Plasticizing capacity is based on the standard test conditions performed by SUPERMAC MACHINERY
- Injection mass, injection ratio and plasticizing capacity differ depending on the resin used & molding condition.
- Kindly contact us to discuss using machine at the maximum capacity.
Hydroline Accufast
Hydroline Accufast
Specification
| MODEL | UNIT | ACCUFAST 80 |
|---|---|---|
| INJECTION UNIT SPECIFICATION | ||
| Screw Diameter | mm | 35 |
| Injection Pressure Max | bar | 1715 |
| Theoretical Displacement | cc | 144 |
| Max. Injection Weight (GPPS) | gm | 130 |
| Injection Speed | mm/sec | 240 |
| Plasticizing Capacity | gm/sec | 15 |
| Injection Rate | cc/sec | 230 |
| Injection Screw Stroke | mm | 150 |
| Screw L/D Ratio | L/D | 20 |
| Screw Speed Max | rpm | 430 |
| Heater Capacity | kw | 7 |
| No. of Heating Zones | nos | 3+1 |
| CLAMPING UNIT | ||
| Mould Clamping Force | tons | 80 |
| Maximum Day Light | mm | 650 |
| Minimum Mould Height | mm | 150 |
| Maximum Mould Opening Stroke | mm | 500 |
| Distance Between Tie Rod (H × V) | mm | 380 × 380 |
| Mould Platen Size (H × V) | mm | 570 × 570 |
| Tie Rod Dia | mm | 65 |
| Ejector Force | tons | 3 |
| Ejector Stroke | mm | 100 |
| GENERAL DATA | ||
| Servo Motor | Kw | 15 |
| Oil Tank Capacity | ltrs | 275 |
| Water Requirement (inlet temp.29°C) | lpm | 50 |
| Connected Load | Kw | 22 |
| Machine Weight | tons | 3.5 |
| Machine Dimensions (L × W × H) | ft | 12.8 × 2.6 × 5.1 |
| MODEL | UNIT | ACCUFAST 110 | |
|---|---|---|---|
| INJECTION UNIT SPECIFICATION | A | B | |
| Screw Diameter | mm | 35 | 40 |
| Injection Pressure Max | bar | 1715 | 1750 |
| Theoretical Displacement | cc | 144 | 201 |
| Max. Injection Weight (GPPS) | gm | 130 | 200 |
| Injection Speed | mm/sec | 240 | 210 |
| Plasticizing Capacity | gm/sec | 15 | 22 |
| Injection Rate | cc/sec | 230 | 266 |
| Injection Screw Stroke | mm | 150 | 180 |
| Screw L/D Ratio | L/D | 20 | 20 |
| Screw Speed Max | rpm | 430 | 450 |
| Heater Capacity | kw | 7 | 9 |
| No. of Heating Zones | nos | 3+1 | 3+1 |
| CLAMPING UNIT | |||
| Mould Clamping Force | tons | 110 | |
| Maximum Day Light | mm | 750 | |
| Minimum Mould Height | mm | 200 | |
| Maximum Mould Opening Stroke | mm | 550 | |
| Distance Between Tie Rod (H × V) | mm | 410 × 410 | |
| Mould Platen Size (H × V) | mm | 610 × 610 | |
| Tie Rod Dia | mm | 70 | |
| Ejector Force | tons | 4.5 | |
| Ejector Stroke | mm | 100 | |
| GENERAL DATA | |||
| Servo Motor | Kw | 18 | 23 |
| Oil Tank Capacity | ltrs | 400 | 400 |
| Water Requirement (inlet temp.29°C) | lpm | 50 | 50 |
| Connected Load | Kw | 32 | 32 |
| Machine Weight | tons | 4.5 | |
| Machine Dimensions (L × W × H) | ft | 15 × 3 × 5.5 | |
| MODEL | UNIT | ACCUFAST 125 | |
|---|---|---|---|
| INJECTION UNIT SPECIFICATION | A | B | |
| Screw Diameter | mm | 40 | 45 |
| Injection Pressure Max | bar | 1750 | 1760 |
| Theoretical Displacement | cc | 226 | 286 |
| Max. Injection Weight (GPPS) | gm | 201 | 310 |
| Injection Speed | mm/sec | 210 | 220 |
| Plasticizing Capacity | gm/sec | 22 | 27 |
| Injection Rate | cc/sec | 266 | 337 |
| Injection Screw Stroke | mm | 180 | 215 |
| Screw L/D Ratio | L/D | 20 | 20 |
| Screw Speed Max | rpm | 450 | 450 |
| Heater Capacity | kw | 9 | 13 |
| No. of Heating Zones | nos | 3+1 | 4+1 |
| CLAMPING UNIT | |||
| Mould Clamping Force | tons | 125 | |
| Maximum Day Light | mm | 800 | |
| Minimum Mould Height | mm | 200 | |
| Maximum Mould Opening Stroke | mm | 600 | |
| Distance Between Tie Rod (H × V) | mm | 460 × 460 | |
| Mould Platen Size (H × V) | mm | 720 × 720 | |
| Tie Rod Dia | mm | 80 | |
| Ejector Force | tons | 6 | |
| Ejector Stroke | mm | 140 | |
| GENERAL DATA | |||
| Servo Motor | Kw | 23 | 27 |
| Oil Tank Capacity | ltrs | 450 | 450 |
| Water Requirement (inlet temp.29°C) | lpm | 50 | 50 |
| Connected Load | Kw | 40 | 40 |
| Machine Weight | tons | 5 | |
| Machine Dimensions (L × W × H) | ft | 17.5 × 3.5 × 5.5 | |
| MODEL | UNIT | ACCUFAST 150 | ||
|---|---|---|---|---|
| INJECTION UNIT SPECIFICATION | A | B | C | |
| SCREW DIAMETER | mm | 40 | 45 | 50 |
| INJECTION PRESSURE MAX | bar | 1750 | 1760 | 1850 |
| THEORETICAL DISPLACEMENT | cc | 226 | 342 | 490 |
| MAX. INJECTION WEIGHT (GPPS) | gm | 200 | 310 | 442 |
| INJECTION SPEED | mm/sec | 210 | 220 | 245 |
| PLASTICIZING CAPACITY | gm/sec | 24 | 27 | 43 |
| INJECTION RATE | cc/sec | 266 | 337 | 475 |
| INJECTION SCREW STROKE | mm | 180 | 215 | 250 |
| SCREW L/D RATIO | L/D | 20 | 20 | 22 |
| SCREW SPEED MAX | rpm | 450 | 450 | 450 |
| HEATER CAPACITY | kw | 9 | 13 | 17 |
| NO. OF HEATING ZONES | nos | 3+1 | 3+1 | 4+1 |
| CLAMPING UNIT | ||||
| MOULD CLAMPING FORCE | tons | 150 | ||
| MAXIMUM DAY LIGHT | mm | 850 | ||
| MINIMUM MOULD HEIGHT | mm | 200 | ||
| MAXIMUM MOULD OPENING STROKE | mm | 650 | ||
| DISTANCE BETWEEN TIE ROD (H X V) | mm | 510 x 510 | ||
| MOULD PLATEN SIZE (H X V) | mm | 760 x 760 | ||
| TIE ROD DIA | mm | 90 | ||
| EJECTOR FORCE | tons | 6 | ||
| EJECTOR STROKE | mm | 140 | ||
| GENERAL DATA | ||||
| SERVO MOTOR | Kw | 23 | 27 | 32 |
| OIL TANK CAPACITY | ltrs | 575 | 575 | 575 |
| WATER REQUIREMENT (inlet temp.29c) | lpm | 50 | 50 | 50 |
| CONNECTED LOAD | Kw | 32 | 40 | 49 |
| MACHINE WEIGHT | Tons | 5.7 | ||
| MACHINE DIMENSIONS (L x W x H) | ft | 18 x 3.5 x 6 | ||
| MODEL | UNIT | ACCUFAST 200 | ||
|---|---|---|---|---|
| INJECTION UNIT SPECIFICATION | A | B | C | |
| SCREW DIAMETER | mm | 45 | 50 | 50 |
| INJECTION PRESSURE MAX | bar | 1760 | 1850 | 1850 |
| THEORETICAL DISPLACEMENT | cc | 342 | 417 | 490 |
| MAX. INJECTION WEIGHT (GPPS) | gm | 310 | 424 | 498 |
| INJECTION SPEED | mm/sec | 220 | 245 | 280 |
| PLASTICIZING CAPACITY | gm/sec | 27 | 43 | 53 |
| INJECTION RATE | cc/sec | 337 | 475 | 553 |
| INJECTION SCREW STROKE | mm | 215 | 250 | 250 |
| SCREW L/D RATIO | L/D | 20 | 20 | 22 |
| SCREW SPEED MAX | rpm | 450 | 450 | 450 |
| HEATER CAPACITY | kw | 13 | 17 | 17 |
| NO. OF HEATING ZONES | nos | 3+1 | 4+1 | 4+1 |
| CLAMPING UNIT | ||||
| MOULD CLAMPING FORCE | tons | 200 | ||
| MAXIMUM DAY LIGHT | mm | 1000 | ||
| MINIMUM MOULD HEIGHT | mm | 250 | ||
| MAXIMUM MOULD OPENING STROKE | mm | 750 | ||
| DISTANCE BETWEEN TIE ROD (H X V) | mm | 560 X 560 | ||
| MOULD PLATEN SIZE (H X V) | mm | 830 X 830 | ||
| TIE ROD DIA | mm | 100 | ||
| EJECTOR FORCE | tons | 10 | ||
| EJECTOR STROKE | mm | 170 | ||
| GENERAL DATA | ||||
| SERVO MOTOR | Kw | 27 | 32 | 32 |
| OIL TANK CAPACITY | ltrs | 600 | 600 | 600 |
| WATER REQUIREMENT (inlet temp.29c) | lpm | 75 | 75 | 75 |
| CONNECTED LOAD | Kw | 40 | 49 | 49 |
| MACHINE WEIGHT | Tons | 9 | ||
| MACHINE DIMENSIONS (L x W x H) | ft | 19 X 4 X 6.5 | ||
| MODEL | UNIT | ACCUFAST 200 | ||
|---|---|---|---|---|
| INJECTION UNIT SPECIFICATION | A | B | C | |
| SCREW DIAMETER | mm | 45 | 50 | 50 |
| INJECTION PRESSURE MAX | bar | 1760 | 1850 | 1850 |
| THEORETICAL DISPLACEMENT | cc | 342 | 417 | 490 |
| MAX. INJECTION WEIGHT (GPPS) | gm | 310 | 424 | 498 |
| INJECTION SPEED | mm/sec | 220 | 245 | 280 |
| PLASTICIZING CAPACITY | gm/sec | 27 | 43 | 53 |
| INJECTION RATE | cc/sec | 337 | 475 | 553 |
| INJECTION SCREW STROKE | mm | 215 | 250 | 250 |
| SCREW L/D RATIO | L/D | 20 | 20 | 22 |
| SCREW SPEED MAX | rpm | 450 | 450 | 450 |
| HEATER CAPACITY | kw | 13 | 17 | 17 |
| NO. OF HEATING ZONES | nos | 3+1 | 4+1 | 4+1 |
| CLAMPING UNIT | ||||
| MOULD CLAMPING FORCE | tons | 200 | ||
| MAXIMUM DAY LIGHT | mm | 1000 | ||
| MINIMUM MOULD HEIGHT | mm | 250 | ||
| MAXIMUM MOULD OPENING STROKE | mm | 750 | ||
| DISTANCE BETWEEN TIE ROD (H X V) | mm | 560 X 560 | ||
| MOULD PLATEN SIZE (H X V) | mm | 830 X 830 | ||
| TIE ROD DIA | mm | 100 | ||
| EJECTOR FORCE | tons | 10 | ||
| EJECTOR STROKE | mm | 170 | ||
| GENERAL DATA | ||||
| SERVO MOTOR | Kw | 27 | 32 | 32 |
| OIL TANK CAPACITY | ltrs | 600 | 600 | 600 |
| WATER REQUIREMENT (inlet temp.29c) | lpm | 75 | 75 | |
Standard Features
Clamp
- Large prefill designed for fast tonnage build up
- Hollow headless ram with mono seal & no piston rings
- Unique prefill design for fast tonnage build-up
- High speed traverse cylinders
- T-slot platens with tapped holes
- Adjustable moving platen skates
- Rigid casting platens
- Adjustable 5 stage closing and 5 stage opening speed & pressure
- Adjustable 2 stage mold safety pressure & 1 stage speed
- Position based ramping for switching-precise speed & pressure control
- Linear position transducer for precise clamp position control
- Sensitive mold protection with try again circuit
- Stage wise actual time display
- Insert molding programe
- Actual tonnage read pressure transducer
- Actual tonnage display on screen
Hydraulics
- Servo motor driven pump
- Convenient hydraulic layout for easy approach
- Valves placed near actuators for quick response
- Low oil level indicator
- Continuous oil filtration with 10 micron filter
- Oil temperature on screen
Available Options
- Proportional speed control for mold open & close
- Proportional back pressure control on screen
- Air ejection
- Hydraulic core pull
- Feed throat temperature control
- Part drop sensor for single cavity
- Water manifolds
- Robot interface (EUROMAP 67)
- Extra heating zones
- T-slot platens (110-450 ton)
- Extended daylight with ram spacer
- Eject retract limit switch verification
- Bimetallic barrel & hardened/coated screw
- Ejector on fly
- Free programmable cores
Controls
- Automatic sequence either by codes or free programmable sequence
- 10.5" TFT color display with alpha-numeric keypad
- Actual movement speed & pressure graph display
- 100 mold data storage
- Configurable multilevel password with operator's name
- Graphical hourly production table
- Customized setup menu
- High/low limit display for each adjustable parameter
- 10 diagnose on visualization-analog & digital
- Free I/O assignment
- Change log menu: logs last 100 set points changes with time & date
- Integrated statistical process control (SPC)
- Freely programmable smart outputs
- Over view screen with graphical display of machines functions
- Soft keys for fast access of select menus
- Visual & audible alarm
- Alarm history with date & time log
- Graphical representation of automatic cycle
- Recipe exchange via USB
- Host-PC connection through ethernet
- Remote via modem or internet
- Batch counter with option to turn off the motor
- Mold data/process data/change log saving to external USB device
- Online help
- Function keys with LEDs indicator
Enjector
- Multipoint ejection for uniform force distribution
- Ejector speed & pressure adjustable on screen
- Linear transducer for ejector position
- Pilot operated check valve for ejector
- Multiple pulsating ejector strokes
- Intermediate retract set point
- Ejector stay forward & forward delay timer
Temperature Control
- Meters current display of heating zone
- Heater failure & thermocouple failure detection
- Accurate PID temperature control settable on screen
- Feed throat temperature indication
- Auto heat startup & shutdown
- Heat standby after set number of cycles
- Soak timer for cold start protection
- High/low temperature alarm
- Set & actual temperature data with graph
- Insulated heaters band
- Oil temperature on screen
IN Jection
- Multi stage injection speed & pressure profile
- Multi stage screw speed & manual back pressure control
- Digital setting of screw rpm & digital read out of actual
- Wide choice of injection units with A-B-C screw/barrel combinations
- Comfortable injection unit swivelling
- Switch over from fill to pack based on position or time
- Linear position transducer for accurate injection position
- Injection decompression before/after refilling or both
- Semi-auto purge, cold slung removal & intrusion molding
- Chequered plate below purge area
- Injection start, suck-back & melt decompression-delay timer
- Graphically adjustable alarm bands for injection pressure
- Sliding hopper
- Nozzle contact force by pressure switch
