S U P E R M A C
Get Quote

Hydroline Servo

Hydroline Servo

Specification

  • Due to continuous improvement, specifications are subject to change without prior notice,
  • Plasticizing capacity is based on the standard test conditions performed by SUPERMAC MACHINERY
  • Injection mass, injection ratio and plasticizing capacity differ depending on the resin used & molding condition.
  • Kindly contact us to discuss using machine at the maximum capacity.

INJECTION UNIT SPECIFICATION UNIT HYDROLINE 80
FRAME A FRAME B
A B A B C
SCREW DIAMETER mm 30 35 35 40 45
INJECTION PRESSURE MAX bar 2160 1587 2436 1865 1474
MAX. INJECTION WEIGHT (GPPS) gm 190 136 268 211 271
THEORETICAL DISPLACEMENT cc 106 144 173 226 286
PLASTICIZING CAPACITY gm/sec 10 16 17 23 31
INJECTION RATE cc/sec 99 134 119 155 197
INJECTION SCREW STROKE mm 150 150 180 150 180
SCREW L/D RATIO L/D 22 20 22 20 20
SCREW SPEED MAX rpm 380 380 380 320 320
HEATER CAPACITY KW(hp) 7(9) 7(9) 9(12) 9(12) 9(12)
NO. OF HEATING ZONES nos 3+1 3+1 4+1 4+1 4+1
CLAMP UNIT SPECIFICATION
MOULD CLAMPING FORCE tons 80
MINIMUM MOULD HEIGHT mm 150
MAXIMUM MOULD OPENING STROKE mm 500
MAXIMUM MOULD HEIGHT mm 650
DISTANCE BETWEEN TIE ROD (H X V) mm 380 X 380
MOULD PLATEN SIZE (H X V) mm 570 X 570
TIE ROD DIA mm 65
EJECTOR FORCE tons 3
EJECTOR STROKE mm 100
MOULD CARRYING CAPACITY kg 500
GENERAL DATA
SERVO MOTOR KW(hp) 10 (13) 10 (13)      
OIL TANK CAPACITY ltrs 275 275      
WATER REQUIREMENT (inlet temp.29c) lpm 50 50      
CONNECTED LOAD KW(hp) 17(22) 19(25)      
MACHINE DIMENSIONS (L x W x H) Ft 12.8 x 2.6 x 5.1 13 x 3 x 5.1      

INJECTION UNIT SPECIFICATION UNIT HYDROLINE 110
FRAME A FRAME B FRAME C
A B A B C A B C
SCREW DIAMETER mm 30 35 35 40 45 40 45 50
INJECTION PRESSURE MAX bar 2160 1587 2436 1865 1474 2488 1966 1593
MAX. INJECTION WEIGHT (GPPS) gm 100 137 164 213 271 255 323 400
THEORETICAL DISPLACEMENT cc 106 144 173 226 286 270 342 422
PLASTICIZING CAPACITY gm/sec 10 16 17 23 31 20 25 32
INJECTION RATE cc/sec 99 134 119 155 197 148 187 231
INJECTION SCREW STROKE mm 150 150 180 180 180 215 215 215
SCREW L/D RATIO L/D 22 20 22 20 18 22 20 18
SCREW SPEED MAX rpm 380 380 320 320 320 300 300 300
HEATER CAPACITY KW(hp) 7(9) 7(9) 9(12) 9(12) 9(12) 13(17) 13(17) 13(17)
NO. OF HEATING ZONES nos 3+1 3+1 4+1 4+1 4+1 4+1 4+1 4+1
CLAMP UNIT SPECIFICATION
MOULD CLAMPING FORCE tons 110
MINIMUM MOULD HEIGHT mm 200
MAXIMUM MOULD OPENING STROKE mm 550
MAXIMUM MOULD HEIGHT mm 750
DISTANCE BETWEEN TIE ROD (H X V) mm 410 X 410
MOULD PLATEN SIZE (H X V) mm 610 X 610
TIE ROD DIA mm 70
EJECTOR FORCE tons 4.5
EJECTOR STROKE mm 125
MOULD CARRYING CAPACITY kg 1050
GENERAL DATA
SERVO MOTOR KW(hp) 15(20) 15(20) 15(20)
OIL TANK CAPACITY ltrs 430 430 430
WATER REQUIREMENT (inlet temp.29c) lpm 75 75 75
CONNECTED LOAD KW(hp) 22(29) 24(32) 28(37)
MACHINE DIMENSIONS (L x W x H) Ft 15 X 3 X 5.5 15 X 3 X 5.5 16.5 X 3.5 X 5.5

INJECTION UNIT SPECIFICATION UNIT HYDROLINE 125
FRAME B FRAME C
A B C A B C
SCREW DIAMETER mm 35 40 45 40 45 50
INJECTION PRESSURE MAX bar 2436 1865 1474 2488 1966 1593
MAX. INJECTION WEIGHT (GPPS) gm 164 213 271 255 323 400
THEORETICAL DISPLACEMENT cc 173 226 286 270 342 422
PLASTICIZING CAPACITY gm/sec 17 23 31 20 25 32
INJECTION RATE cc/sec 119 155 197 148 187 231
INJECTION SCREW STROKE mm 180 180 180 215 215 215
SCREW L/D RATIO L/D 22 20 18 22 20 18
SCREW SPEED MAX rpm 320 320 320 300 300 300
HEATER CAPACITY KW(hp) 9(12) 9(12) 9(12) 13(17) 13(17) 13(17)
NO. OF HEATING ZONES nos 4+1 4+1 4+1 4+1 4+1 4+1
CLAMP UNIT SPECIFICATION
MOULD CLAMPING FORCE tons 125
MINIMUM MOULD HEIGHT mm 200
MAXIMUM MOULD OPENING STROKE mm 550
MAXIMUM MOULD HEIGHT mm 750
DISTANCE BETWEEN TIE ROD (H X V) mm 460 X 460
MOULD PLATEN SIZE (H X V) mm 720 X 720
TIE ROD DIA mm 80
EJECTOR FORCE tons 6
EJECTOR STROKE mm 140
MOULD CARRYING CAPACITY kg 1050
GENERAL DATA
SERVO MOTOR KW(hp) 18(24) 18(24)
OIL TANK CAPACITY ltrs 450 450
WATER REQUIREMENT (inlet temp.29c) lpm 75 75
CONNECTED LOAD KW(hp) 27(36) 31(41)
MACHINE DIMENSIONS (L x W x H) Ft 17.5 x 3.5 x 5.5 18 x 3.5 x 5.8

INJECTION UNIT SPECIFICATION UNIT HYDROLINE 150
FRAME A FRAME B
A B C A B C
SCREW DIAMETER mm 35 40 45 40 45 50
INJECTION PRESSURE MAX bar 2436 1865 1474 2488 1966 1593
MAX. INJECTION WEIGHT (GPPS) gm 164 213 271 255 323 400
THEORETICAL DISPLACEMENT cc 173 226 286 270 342 422
PLASTICIZING CAPACITY gm/sec 17 23 31 20 25 32
INJECTION RATE cc/sec 119 155 197 148 187 231
INJECTION SCREW STROKE mm 180 180 180 215 215 215
SCREW L/D RATIO L/D 22 20 18 22 20 18
SCREW SPEED MAX rpm 320 320 320 300 300 315
HEATER CAPACITY KW(hp) 9(12) 9(12) 9(12) 13(17) 13(17) 13(17)
NO. OF HEATING ZONES nos 4+1 4+1 4+1 4+1 4+1 4+1
CLAMP UNIT SPECIFICATION
MOULD CLAMPING FORCE tons 150
MINIMUM MOULD HEIGHT mm 200
MAXIMUM MOULD OPENING STROKE mm 650
MAXIMUM DAY LIGHT mm 850
DISTANCE BETWEEN TIE ROD (H X V) mm 510 X 510
MOULD PLATEN SIZE (H X V) mm 760 X 760
TIE ROD DIA mm 90
EJECTOR FORCE tons 6
EJECTOR STROKE mm 140
MOULD CARRYING CAPACITY kg 2000
GENERAL DATA
SERVO MOTOR KW(hp) 20(27) 20(27)
OIL TANK CAPACITY ltrs 575 575
WATER REQUIREMENT (inlet temp.29c) lpm 100 100
CONNECTED LOAD KW(hp) 29(38) 33(44)
MACHINE DIMENSIONS (L x W x H) Ft 18 X 3.5 X 6 18 X 3.5 X 6

INJECTION UNIT SPECIFICATION UNIT HYDROLINE 200
FRAME A FRAME B FRAME C
A B C A B C A B C
SCREW DIAMETER mm 40 45 50 55 60 65 55 60 65
INJECTION PRESSURE MAX bar 2488 1966 1593 2153 1780 1495 2291 1925 1640
MAX. INJECTION WEIGHT (GPPS) gm 255 323 400 464 560 668 617 734 862
THEORETICAL DISPLACEMENT cc 270 342 422 491 594 707 653 777 912
PLASTICIZING CAPACITY gm/sec 20 25 32 39 48 61 47 58 65
INJECTION RATE cc/sec 148 187 231 218 264 314 258 308 361
INJECTION SCREW STROKE mm 215 215 215 250 250 250 275 275 275
SCREW L/D RATIO L/D 22 20 18 22 20 18 22 20 18
SCREW SPEED MAX rpm 300 300 300 315 315 315 250 250 250
HEATER CAPACITY KW(hp) 13(17) 13(17) 13(17) 17(22) 17(22) 17(22) 20(26) 20(26) 20(26)
NO. OF HEATING ZONES nos 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1
CLAMP UNIT SPECIFICATION
MOULD CLAMPING FORCE tons 200
MINIMUM MOULD HEIGHT mm 250
MAXIMUM MOULD OPENING STROKE mm 750
MAXIMUM DAY LIGHT mm 1000
DISTANCE BETWEEN TIE ROD (H X V) mm 560 X 560
MOULD PLATEN SIZE (H X V) mm 830 X 830
TIE ROD DIA mm 100
EJECTOR FORCE tons 10
EJECTOR STROKE mm 170
MOULD CARRYING CAPACITY kg 2500
GENERAL DATA
SERVO MOTOR KW(hp) 25(33) 25(33) 25(33)
OIL TANK CAPACITY ltrs 660 660 660
WATER REQUIREMENT (inlet temp.29c) lpm 150 150 150
CONNECTED LOAD KW(hp) 38(50) 42(56) 45(60)
MACHINE DIMENSIONS (L x W x H) Ft 19 X 3.5 X 6.5 19 X 3.5 X 6.5 20 X 3.8 X 6.7

INJECTION UNIT SPECIFICATION UNIT HYDROLINE 250
FRAME A FRAME B FRAME C
A B C A B C A B C
SCREW DIAMETER mm 50 55 60 55 60 65 60 70 80
INJECTION PRESSURE MAX bar 2153 1780 1495 2291 1925 1640 2528 1857 1422
MAX. INJECTION WEIGHT (GPPS) gm 464 560 668 617 734 862 935 1273 1662
THEORETICAL DISPLACEMENT cc 491 594 707 653 777 912 989 1346 1758
PLASTICIZING CAPACITY gm/sec 39 48 61 47 58 65 41 64 89
INJECTION RATE cc/sec 218 264 314 258 308 361 276 376 491
INJECTION SCREW STROKE mm 250 250 250 275 275 275 350 350 350
SCREW L/D RATIO L/D 22 20 18 22 20 18 22 20 18
SCREW SPEED MAX rpm 315 315 315 250 250 250 180 180 180
HEATER CAPACITY KW(hp) 17(22) 17(22) 17(22) 20(26) 20(26) 20(26) 25(33) 25(33) 25(33)
NO. OF HEATING ZONES nos 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1 4+1
CLAMP UNIT SPECIFICATION
MOULD CLAMPING FORCE tons 250
MINIMUM MOULD HEIGHT mm 250
MAXIMUM MOULD OPENING STROKE mm 850
MAXIMUM DAY LIGHT mm 1100
DISTANCE BETWEEN TIE ROD (H X V) mm 640 X 640
MOULD PLATEN SIZE (H X V) mm 970 X 970
TIE ROD DIA mm 100
EJECTOR FORCE tons 10
EJECTOR STROKE mm 175
MOULD CARRYING CAPACITY kg 3200
GENERAL DATA
SERVO MOTOR KW(hp) 27(36) 27(36) 27(36)
OIL TANK CAPACITY ltrs 800 800 800
WATER REQUIREMENT (inlet temp.29c) lpm 150 150 150
CONNECTED LOAD KW(hp) 44(59) 47(63) 52(69)
MACHINE DIMENSIONS (L x W x H) Ft 22 X 4.2 X 6.5 22 X 4.2 X 6.5 23 X 6 X 6.5

INJECTION UNIT SPECIFICATION UNIT HYDROLINE 280
FRAME A FRAME B
A B C A B C
SCREW DIAMETER mm 50 55 60 55 60 65
INJECTION PRESSURE MAX bar 2153 1780 1495 2291 1925 1640
MAX. INJECTION WEIGHT (GPPS) gm 464 560 668 617 734 862
THEORETICAL DISPLACEMENT cc 491 594 707 653 777 912
PLASTICIZING CAPACITY gm/sec 39 48 61 47 58 65
INJECTION RATE cc/sec 218 264 314 258 308 361
INJECTION SCREW STROKE mm 250 250 250 275 275 275
SCREW L/D RATIO L/D 22 20 18 22 20 18
SCREW SPEED MAX rpm 315 315 315 250 250 250
HEATER CAPACITY KW(hp) 17(22) 17(22) 17(22) 20(26) 20(26) 20(26)
NO. OF HEATING ZONES nos 4+1 4+1 4+1 4+1 4+1 4+1
CLAMP UNIT SPECIFICATION
MOULD CLAMPING FORCE tons 280
MINIMUM MOULD HEIGHT mm 250
MAXIMUM MOULD OPENING STROKE mm 900
MAXIMUM DAY LIGHT mm 1150
DISTANCE BETWEEN TIE ROD (H X V) mm 700 x 650
MOULD PLATEN SIZE (H X V) mm 1010 X 960
TIE ROD DIA mm 110
EJECTOR FORCE tons 10
EJECTOR STROKE mm 200
MOULD CARRYING CAPACITY kg 3800
GENERAL DATA
SERVO MOTOR KW(hp) 27(36) 27(36)
OIL TANK CAPACITY ltrs 800 800
WATER REQUIREMENT (inlet temp.29c) lpm 150 150
CONNECTED LOAD KW(hp) 44(59) 47(63)
MACHINE DIMENSIONS (L x W x H) Ft 23 X 4.2 X 7.8 23 X 4.2 X 7.8

INJECTION UNIT SPECIFICATION UNIT HYDROLINE 350
FRAME A FRAME B
A B C A B C
SCREW DIAMETER mm 55 60 65 60 70 80
INJECTION PRESSURE MAX bar 2291 1925 1640 2528 1857 1422
MAX. INJECTION WEIGHT (GPPS) gm 617 734 862 935 1273 1662
THEORETICAL DISPLACEMENT cc 653 777 912 989 1346 1758
PLASTICIZING CAPACITY gm/sec 47 58 65 41 64 89
INJECTION RATE cc/sec 258 308 361 276 376 491
INJECTION SCREW STROKE mm 275 275 275 350 350 350
SCREW L/D RATIO L/D 22 20 18 22 20 18
SCREW SPEED MAX rpm 250 250 250 180 180 180
HEATER CAPACITY KW(hp) 20(26) 20(26) 20(26) 25(33) 25(33) 25(33)
NO. OF HEATING ZONES nos 4+1 4+1 4+1 4+1 4+1 4+1
CLAMP UNIT SPECIFICATION
MOULD CLAMPING FORCE tons 350
MINIMUM MOULD HEIGHT mm 300
MAXIMUM MOULD OPENING STROKE mm 1100
MAXIMUM DAY LIGHT mm 1400
DISTANCE BETWEEN TIE ROD (H X V) mm 760 X 760
MOULD PLATEN SIZE (H X V) mm 1130 X 1130
TIE ROD DIA mm 120
EJECTOR FORCE tons 12
EJECTOR STROKE mm 200
MOULD CARRYING CAPACITY kg 4800
GENERAL DATA
SERVO MOTOR KW(hp) 37(49) 37(49)
OIL TANK CAPACITY ltrs 1400 1400
WATER REQUIREMENT (inlet temp.29c) lpm 180 180
CONNECTED LOAD KW(hp) 57(76) 62(83)
MACHINE DIMENSIONS (L x W x H) Ft 27 X 6 X 7.5 27 X 6 X 7.5

INJECTION UNIT SPECIFICATION UNIT HYDROLINE 450
FRAME A FRAME B
A B C A B C
SCREW DIAMETER mm 60 70 80 70 80 90
INJECTION PRESSURE MAX bar 2528 1857 1422 2400 1838 1452
MAX. INJECTION WEIGHT (GPPS) gm 935 1273 1662 1454 1899 2403
THEORETICAL DISPLACEMENT cc 989 1346 1758 1539 2010 2543
PLASTICIZING CAPACITY gm/sec 41 64 89 49 67 88
INJECTION RATE cc/sec 276 376 491 366 478 605
INJECTION SCREW STROKE mm 350 350 350 400 400 400
SCREW L/D RATIO L/D 22 20 18 22 20 18
SCREW SPEED MAX rpm 180 180 180 145 145 145
HEATER CAPACITY KW(hp) 25(33) 25(33) 25(33) 30(40) 30(40) 30(40)
NO. OF HEATING ZONES nos 4+1 4+1 4+1 4+1 5+1 5+1
CLAMP UNIT SPECIFICATION
MOULD CLAMPING FORCE tons 450
MINIMUM MOULD HEIGHT mm 400
MAXIMUM MOULD OPENING STROKE mm 1100
MAXIMUM DAY LIGHT mm 1500
DISTANCE BETWEEN TIE ROD (H X V) mm 830 X 830
MOULD PLATEN SIZE (H X V) mm 1270 X 1270
TIE ROD DIA mm 140
EJECTOR FORCE tons 12
EJECTOR STROKE mm 200
MOULD CARRYING CAPACITY kg 6800
GENERAL DATA
SERVO MOTOR KW(hp) 45(60) 45(60)
OIL TANK CAPACITY ltrs 1550 1550
WATER REQUIREMENT (inlet temp.29c) lpm 220 220
CONNECTED LOAD KW(hp) 70(93) 75(100)
MACHINE DIMENSIONS (L x W x H) Ft 29 X 7.5 X 7.5 30 X 7.5 X 7.5

INJECTION UNIT SPECIFICATION UNIT HYDROLINE 650
FRAME A FRAME B
A B C A B C
SCREW DIAMETER mm 70 80 90 100 110 125
INJECTION PRESSURE MAX bar 2400 1838 1452 1833 1519 1409
MAX. INJECTION WEIGHT (GPPS) gm 1454 1899 2403 3264 3949 5332
THEORETICAL DISPLACEMENT cc 1539 2010 2543 3454 4179 5642
PLASTICIZING CAPACITY gm/sec 49 67 88 98 119 157
INJECTION RATE cc/sec 366 478 605 667 807 1042
INJECTION SCREW STROKE mm 400 400 400 440 440 460
SCREW L/D RATIO L/D 22 20 18 22 20 20
SCREW SPEED MAX rpm 145 145 145 130 130 130
HEATER CAPACITY KW(hp) 30(40) 30(40) 30(40) 54(72) 54(72) 60(80)
NO. OF HEATING ZONES nos 5+1 5+1 5+1 6+1 6+1 6+1
CLAMP UNIT SPECIFICATION
MOULD CLAMPING FORCE tons 650
MINIMUM MOULD HEIGHT mm 500
MAXIMUM MOULD OPENING STROKE mm 1350
MAXIMUM DAY LIGHT mm 1850
DISTANCE BETWEEN TIE ROD (H X V) mm 950 X 950
MOULD PLATEN SIZE (H X V) mm 1400 X 1400
TIE ROD DIA mm 170
EJECTOR FORCE tons 12
EJECTOR STROKE mm 200
MOULD CARRYING CAPACITY kg 9500
GENERAL DATA
SERVO MOTOR KW(hp) 65(87) 65(87)
OIL TANK CAPACITY ltrs 2000 2000
WATER REQUIREMENT (inlet temp.29c) lpm 300 300
CONNECTED LOAD KW(hp) 95(127) 119(159) 125(167)
MACHINE DIMENSIONS (L x W x H) Ft 34 X 9 X 9.8 34.5 X 9 X 9.8

Standard Features

Clamp

  • Large prefill designed for fast tonnage build up
  • Hollow headless ram with mono seal & no piston rings
  • Unique prefill design for fast tonnage build-up
  • High speed traverse cylinders
  • T-slot platens with tapped holes
  • Adjustable moving platen skates
  • Rigid casting platens
  • Adjustable 5 stage closing and 5 stage opening speed & pressure
  • Adjustable 2 stage mold safety pressure & 1 stage speed
  • Position based ramping for switching-precise speed & pressure control
  • Linear position transducer for precise clamp position control
  • Sensitive mold protection with try again circuit
  • Stage wise actual time display
  • Insert molding programe
  • Actual tonnage read pressure transducer
  • Actual tonnage display on screen

Hydraulics

  • Servo motor driven pump
  • Convenient hydraulic layout for easy approach
  • Valves placed near actuators for quick response
  • Low oil level indicator
  • Continuous oil filtration with 10 micron filter
  • Oil temperature on screen

Available Options

  • Proportional speed control for mold open & close
  • Proportional back pressure control on screen
  • Air ejection
  • Hydraulic core pull
  • Feed throat temperature control
  • Part drop sensor for single cavity
  • Water manifolds
  • Robot interface (EUROMAP 67)
  • Extra heating zones
  • T-slot platens (110-450 ton)
  • Extended daylight with ram spacer
  • Eject retract limit switch verification
  • Bimetallic barrel & hardened/coated screw
  • Ejector on fly
  • Free programmable cores

IN Jection

  • Multi stage injection speed & pressure profile
  • Multi stage screw speed & manual back pressure control
  • Digital setting of screw rpm & digital read out of actual
  • Wide choice of injection units with A-B-C screw/barrel combinations
  • Comfortable injection unit swivelling
  • Switch over from fill to pack based on position or time
  • Linear position transducer for accurate injection position
  • Injection decompression before/after refilling or both
  • Semi-auto purge, cold slung removal & intrusion molding
  • Chequered plate below purge area
  • Injection start, suck-back & melt decompression-delay timer
  • Graphically adjustable alarm bands for injection pressure
  • Sliding hopper
  • Nozzle contact force by pressure switch

Controls

  • Automatic sequence either by codes or free programmable sequence
  • 10.5" TFT color display with alpha-numeric keypad
  • Actual movement speed & pressure graph display
  • 100 mold data storage
  • Configurable multilevel password with operator's name
  • Graphical hourly production table
  • Customized setup menu
  • High/low limit display for each adjustable parameter
  • 10 diagnose on visualization-analog & digital
  • Free I/O assignment
  • Change log menu: logs last 100 set points changes with time & date
  • Integrated statistical process control (SPC)
  • Freely programmable smart outputs
  • Over view screen with graphical display of machines functions
  • Soft keys for fast access of select menus
  • Visual & audible alarm
  • Alarm history with date & time log
  • Graphical representation of automatic cycle
  • Recipe exchange via USB
  • Host-PC connection through ethernet
  • Remote via modem or internet
  • Batch counter with option to turn off the motor
  • Mold data/process data/change log saving to external USB device
  • Online help
  • Function keys with LEDs indicator

Enjector

  • Multipoint ejection for uniform force distribution
  • Ejector speed & pressure adjustable on screen
  • Linear transducer for ejector position
  • Pilot operated check valve for ejector
  • Multiple pulsating ejector strokes
  • Intermediate retract set point
  • Ejector stay forward & forward delay timer

Temperature Control

  • Meters current display of heating zone
  • Heater failure & thermocouple failure detection
  • Accurate PID temperature control settable on screen
  • Feed throat temperature indication
  • Auto heat startup & shutdown
  • Heat standby after set number of cycles
  • Soak timer for cold start protection
  • High/low temperature alarm
  • Set & actual temperature data with graph
  • Insulated heaters band
  • Oil temperature on screen