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SMH 2P - Servo

SMH 2P – Servo

Specification

  • Due to continuous improvement, specifications are subject to change without prior notice,
  • Plasticizing capacity is based on the standard test conditions performed by SUPERMAC MACHINERY
  • Injection mass, injection ratio and plasticizing capacity differ depending on the resin used & molding condition.
  • Kindly contact us to discuss using machine at the maximum capacity.

INJECTION UNIT SPECIFICATION UNIT HYDROLINE 2P 350
FRAME A FRAME B
A B C A B C
SCREW DIAMETER mm 60 70 80 70 80 90
INJECTION PRESSURE MAX bar 2262 1662 1372 2263 1733 1468
MAX. INJECTION WEIGHT (GPPS) gm 890 1122 1583 1385 1809 2289
PLASTICIZING CAPACITY gm/sec 33 51 70 42 57 74
INJECTION RATE cc/sec 291 396 517 398 520 658
INJECTION SCREW STROKE mm 350 350 350 400 400 400
SCREW L/D RATIO L/D 23 20 18 23 20 18
SCREW SPEED MAX rpm 180 180 180 177 177 177
HEATER CAPACITY kw 22 22 22 36 36 36
NO. OF HEATING ZONES nos 4+1 4+1 4+1 4+1 4+1 4+1
CLAMP UNIT SPECIFICATION
MOULD CLAMPING FORCE tons 350
MINIMUM MOULD HEIGHT mm 300
MAXIMUM MOULD OPENING STROKE mm 1100
MAXIMUM MOULD DAYLIGHT mm 1400
DISTANCE BETWEEN TIE ROD (H × V) mm 760 × 760
MOULD PLATEN SIZE (H × V) mm 1130 × 1130
TIE ROD DIA mm 120
EJECTOR FORCE tons 7.5
EJECTOR STROKE mm 200
GENERAL DATA
SERVO MOTOR KW (HP) 45 45 + 15
OIL TANK CAPACITY ltrs 1250 1400
WATER REQUIREMENT (inlet temp.29°C) lpm 100 100
CONNECTED LOAD Kw 67 96
MACHINE WEIGHT tons
MACHINE DIMENSIONS (L × W × H) Ft 27 × 6 × 7.5 28 × 7.5 × 7.5

MODEL UNIT HYDROLINE 2P 450
FRAME A FRAME B
A B C A B C
INJECTION UNIT SPECIFICATION
SCREW DIAMETER mm 60 70 80 70 80 90
INJECTION PRESSURE MAX bar 2262 1662 1372 2263 1733 1468
MAX. INJECTION WEIGHT (GPPS) gm 890 1122 1583 1385 1809 2289
PLASTICIZING CAPACITY gm/sec 33 51 70 42 57 74
INJECTION RATE cc/sec 291 396 517 398 520 658
INJECTION SCREW STROKE mm 350 400
SCREW L/D RATIO L/D 23 20 18 23 20 18
SCREW SPEED MAX rpm 180 177
HEATER CAPACITY kw 22 36
NO. OF HEATING ZONES nos 4+1 4+1
CLAMP UNIT SPECIFICATION
MOULD CLAMPING FORCE tons 450
MINIMUM MOULD HEIGHT mm 400
MAXIMUM MOULD OPENING STROKE mm 1100
MAXIMUM MOULD DAYLIGHT mm 1500
DISTANCE BETWEEN TIE ROD (H × V) mm 830 × 830
MOULD PLATEN SIZE (H × V) mm 1270 × 1270
TIE ROD DIA mm 140
EJECTOR FORCE tons 11.5
EJECTOR STROKE mm 200
GENERAL DATA
SERVO MOTOR kw (HP) 45 + 15 45 + 15
OIL TANK CAPACITY ltrs 1400 1400
WATER REQUIREMENT (inlet temp. 29°C) lpm 100 100
CONNECTED LOAD kw 67 96
MACHINE WEIGHT tons
MACHINE DIMENSIONS (L × W × H) ft 29 × 7.5 × 7.5 30 × 7.5 × 7.5

MODEL UNIT HYDROLINE 2P 650
FRAME A FRAME B
A B C A B C
INJECTION UNIT SPECIFICATION
SCREW DIAMETER mm 70 80 90 90 100 110
INJECTION PRESSURE MAX bar 2263 1733 1468 2132 1733 1432
MAX. INJECTION WEIGHT (GPPS) gm 1385 1809 2289 2632 3250 3932
PLASTICIZING CAPACITY gm/sec 42 57 74 77 95 128
INJECTION RATE cc/sec 398 520 658 612 755 914
INJECTION SCREW STROKE mm 400 460
SCREW L/D RATIO L/D 23 20 18 22 20 18
SCREW SPEED MAX rpm 177 150
HEATER CAPACITY kw 36 48
NO. OF HEATING ZONES nos 4+1 5+1
CLAMP UNIT SPECIFICATION
MOULD CLAMPING FORCE tons 650
MINIMUM MOULD HEIGHT mm 500
MAXIMUM MOULD OPENING STROKE mm 1350
MAXIMUM MOULD DAYLIGHT mm 1850
DISTANCE BETWEEN TIE ROD (H × V) mm 950 × 950
MOULD PLATEN SIZE (H × V) mm 1400 × 1400
TIE ROD DIA mm 170
EJECTOR FORCE tons 12
EJECTOR STROKE mm 200
GENERAL DATA
SERVO MOTOR kw (HP) 65 65
OIL TANK CAPACITY ltrs 2000 2000
WATER REQUIREMENT (inlet temp. 29°C) lpm 125 125
CONNECTED LOAD kw
MACHINE DIMENSIONS (L × W × H) ft 32 × 7.7 × 8.5 32 × 7.7 × 8.5

Standard Features

Clamp

  • Large prefill designed for fast tonnage build up
  • Hollow headless ram with mono seal & no piston rings
  • Unique prefill design for fast tonnage build-up
  • High speed traverse cylinders
  • T-slot platens with tapped holes
  • Adjustable moving platen skates
  • Rigid casting platens
  • Adjustable 5 stage closing and 5 stage opening speed & pressure
  • Adjustable 2 stage mold safety pressure & 1 stage speed
  • Position based ramping for switching-precise speed & pressure control
  • Linear position transducer for precise clamp position control
  • Sensitive mold protection with try again circuit
  • Stage wise actual time display
  • Insert molding programe
  • Actual tonnage read pressure transducer
  • Actual tonnage display on screen

Hydraulics

  • Servo motor driven pump
  • Convenient hydraulic layout for easy approach
  • Valves placed near actuators for quick response
  • Low oil level indicator
  • Continuous oil filtration with 10 micron filter
  • Oil temperature on screen

Available Options

  • Proportional speed control for mold open & close
  • Proportional back pressure control on screen
  • Air ejection
  • Hydraulic core pull
  • Feed throat temperature control
  • Part drop sensor for single cavity
  • Water manifolds
  • Robot interface (EUROMAP 67)
  • Extra heating zones
  • T-slot platens (110-450 ton)
  • Extended daylight with ram spacer
  • Eject retract limit switch verification
  • Bimetallic barrel & hardened/coated screw
  • Ejector on fly
  • Free programmable cores

Controls

  • Automatic sequence either by codes or free programmable sequence
  • 10.5" TFT color display with alpha-numeric keypad
  • Actual movement speed & pressure graph display
  • 100 mold data storage
  • Configurable multilevel password with operator's name
  • Graphical hourly production table
  • Customized setup menu
  • High/low limit display for each adjustable parameter
  • 10 diagnose on visualization-analog & digital
  • Free I/O assignment
  • Change log menu: logs last 100 set points changes with time & date
  • Integrated statistical process control (SPC)
  • Freely programmable smart outputs
  • Over view screen with graphical display of machines functions
  • Soft keys for fast access of select menus
  • Visual & audible alarm
  • Alarm history with date & time log
  • Graphical representation of automatic cycle
  • Recipe exchange via USB
  • Host-PC connection through ethernet
  • Remote via modem or internet
  • Batch counter with option to turn off the motor
  • Mold data/process data/change log saving to external USB device
  • Online help
  • Function keys with LEDs indicator

Enjector

  • Multipoint ejection for uniform force distribution
  • Ejector speed & pressure adjustable on screen
  • Linear transducer for ejector position
  • Pilot operated check valve for ejector
  • Multiple pulsating ejector strokes
  • Intermediate retract set point
  • Ejector stay forward & forward delay timer

Temperature Control

  • Meters current display of heating zone
  • Heater failure & thermocouple failure detection
  • Accurate PID temperature control settable on screen
  • Feed throat temperature indication
  • Auto heat startup & shutdown
  • Heat standby after set number of cycles
  • Soak timer for cold start protection
  • High/low temperature alarm
  • Set & actual temperature data with graph
  • Insulated heaters band
  • Oil temperature on screen

IN Jection

  • Multi stage injection speed & pressure profile
  • Multi stage screw speed & manual back pressure control
  • Digital setting of screw rpm & digital read out of actual
  • Wide choice of injection units with A-B-C screw/barrel combinations
  • Comfortable injection unit swivelling
  • Switch over from fill to pack based on position or time
  • Linear position transducer for accurate injection position
  • Injection decompression before/after refilling or both
  • Semi-auto purge, cold slung removal & intrusion molding
  • Chequered plate below purge area
  • Injection start, suck-back & melt decompression-delay timer
  • Graphically adjustable alarm bands for injection pressure
  • Sliding hopper
  • Nozzle contact force by pressure switch